在不(bu)銹(xiu)鋼板材的(de)應用中，對(dui)板材的(de)加工(gong)(gong)要求通常(chang)較(jiao)高。目前主(zhu)流的(de)鈑金(jin)加工(gong)(gong)方法(fa)有激光、數控沖床(chuang)、剪切板、模具等，下面介紹不(bu)銹(xiu)鋼板料加工(gong)(gong)的(de)工(gong)(gong)藝(yi)步驟。

首先，選擇下料。完成(cheng)后，將開始下一個過程。不同的(de)(de)不銹鋼(gang)工(gong)(gong)(gong)件(jian)(jian)將根(gen)據加工(gong)(gong)(gong)要求進入(ru)相應(ying)的(de)(de)工(gong)(gong)(gong)序。其次，彎(wan)曲時(shi)(shi)(shi)(shi)應(ying)根(gen)據圖紙上的(de)(de)尺寸和(he)不銹鋼(gang)材料的(de)(de)厚度確(que)定(ding)彎(wan)曲所用的(de)(de)刀具和(he)刀槽(cao)。上模選擇的(de)(de)關鍵是防(fang)止(zhi)材料與刀具碰撞造(zao)成(cheng)變形，根(gen)據不銹鋼(gang)板的(de)(de)厚度確(que)定(ding)。壓(ya)(ya)鉚(liu)時(shi)(shi)(shi)(shi)要考慮螺(luo)柱的(de)(de)高度，選擇合適的(de)(de)模具，然后調整壓(ya)(ya)力機的(de)(de)壓(ya)(ya)力，以保證螺(luo)栓柱與工(gong)(gong)(gong)件(jian)(jian)表面齊(qi)平，避免螺(luo)柱壓(ya)(ya)得不牢或壓(ya)(ya)出(chu)工(gong)(gong)(gong)件(jian)(jian)表面以外(wai)，造(zao)成(cheng)工(gong)(gong)(gong)件(jian)(jian)的(de)(de)報(bao)廢。焊(han)接(jie)包括氬弧(hu)焊(han)、點焊(han)、二氧化碳氣體保護焊(han)和(he)手工(gong)(gong)(gong)電弧(hu)焊(han)。點焊(han)時(shi)(shi)(shi)(shi)應(ying)考慮工(gong)(gong)(gong)件(jian)(jian)焊(han)接(jie)位(wei)置，不銹鋼(gang)板批(pi)量加工(gong)(gong)(gong)時(shi)(shi)(shi)(shi)應(ying)制作定(ding)位(wei)工(gong)(gong)(gong)裝，確(que)保點焊(han)位(wei)置準(zhun)確(que)。

為保(bao)證(zheng)焊接牢(lao)固，需在待焊工件上打凸(tu)點(dian)，使(shi)凸(tu)點(dian)在通電焊接前與不銹鋼(gang)板接觸，以保(bao)證(zheng)各點(dian)加熱均勻，并能確(que)定(ding)焊接位置(zhi)。另外(wai)，在焊接過(guo)程中，應調(diao)整(zheng)好預緊時(shi)間(jian)、保(bao)溫時(shi)間(jian)和(he)休息時(shi)間(jian)，以保(bao)證(zheng)工件點(dian)焊牢(lao)固。

不(bu)銹(xiu)鋼(gang)板料工件彎曲鉚接后(hou)表面需(xu)要進(jin)(jin)行(xing)處(chu)(chu)理，不(bu)同板材表面的處(chu)(chu)理方(fang)法也不(bu)同。不(bu)銹(xiu)鋼(gang)冷(leng)板表面通(tong)常經過加工后(hou)電(dian)鍍(du)，電(dian)鍍(du)后(hou)不(bu)進(jin)(jin)行(xing)噴涂(tu)，而是采用磷化處(chu)(chu)理，磷化處(chu)(chu)理后(hou)需(xu)要進(jin)(jin)行(xing)噴涂(tu)處(chu)(chu)理。在表面清(qing)潔和脫(tuo)脂(zhi)后(hou)，對電(dian)鍍(du)板進(jin)(jin)行(xing)噴涂(tu)。

不銹鋼板料表面預(yu)處(chu)理后，需(xu)進入(ru)(ru)噴(pen)(pen)涂(tu)(tu)工(gong)(gong)序。裝配(pei)后工(gong)(gong)件需(xu)要噴(pen)(pen)涂(tu)(tu)時，應(ying)保(bao)護(hu)導電(dian)孔(kong)和齒(chi)孔(kong)的其他部(bu)分。軟膠棒或螺絲可(ke)插入(ru)(ru)齒(chi)孔(kong)內(nei)。對需(xu)要導電(dian)保(bao)護(hu)的部(bu)位(wei)(wei)(wei)應(ying)粘貼高溫膠帶(dai)，并制作大量(liang)定(ding)位(wei)(wei)(wei)工(gong)(gong)裝進行定(ding)位(wei)(wei)(wei)保(bao)護(hu)，使噴(pen)(pen)涂(tu)(tu)不會噴(pen)(pen)入(ru)(ru)工(gong)(gong)件內(nei)，在不銹鋼工(gong)(gong)件的外表面，可(ke)以看到(dao)螺母(mu)翻邊的孔(kong)被螺釘保(bao)護(hu)，以避免螺母(mu)40翻邊41的孔(kong)噴(pen)(pen)涂(tu)(tu)后回齒(chi)。

噴(pen)涂(tu)后(hou)(hou)(hou)，開始裝配過程(cheng)。裝配前(qian)(qian)，應(ying)撕(si)掉(diao)原不銹鋼噴(pen)涂(tu)時使用的(de)保(bao)護貼(tie)紙，以(yi)確保(bao)零(ling)件的(de)內螺紋(wen)孔內沒(mei)有噴(pen)涂(tu)油漆或(huo)粉末。在整個過程(cheng)中，應(ying)戴上(shang)(shang)手套，以(yi)防灰(hui)塵濺到工(gong)(gong)件上(shang)(shang)，并對部(bu)分工(gong)(gong)件進(jin)行吹掃(sao)清潔。組裝后(hou)(hou)(hou)，開始包(bao)(bao)裝過程(cheng)。檢驗后(hou)(hou)(hou)，將工(gong)(gong)件裝入專(zhuan)用包(bao)(bao)裝袋進(jin)行保(bao)護。一些(xie)沒(mei)有特殊包(bao)(bao)裝的(de)工(gong)(gong)件用氣(qi)泡(pao)(pao)膜(mo)包(bao)(bao)裝。包(bao)(bao)裝前(qian)(qian)應(ying)將氣(qi)泡(pao)(pao)膜(mo)切成可(ke)用于(yu)包(bao)(bao)裝工(gong)(gong)件的(de)大尺(chi)寸，以(yi)免一面沒(mei)有包(bao)(bao)裝到，影響加工(gong)(gong)速度；包(bao)(bao)裝后(hou)(hou)(hou)可(ke)定制大量不銹鋼專(zhuan)用紙箱(xiang)或(huo)泡(pao)(pao)泡(pao)(pao)袋、橡膠墊、托盤、木箱(xiang)等，把它們放進(jin)紙箱(xiang)里，然后(hou)(hou)(hou)在紙箱(xiang)上(shang)(shang)貼(tie)上(shang)(shang)成品(pin)或(huo)半成品(pin)的(de)標簽。

除了在生產過程中有嚴格要求外(wai)(wai)，不銹鋼薄板加(jia)工(gong)(gong)件的(de)(de)質(zhi)量檢驗應(ying)(ying)獨立(li)生產。一(yi)般情況下，不銹鋼鈑金加(jia)工(gong)(gong)件的(de)(de)尺寸應(ying)(ying)嚴格按(an)圖(tu)紙控制(zhi)，并嚴格控制(zhi)外(wai)(wai)觀質(zhi)量。這樣就可以發現和解決不銹鋼板料加(jia)工(gong)(gong)過程中存(cun)在的(de)(de)問(wen)題(ti)。